Multilayer Insulation (MLI) blankets consist of closely spaced aluminum coated shields that are spaced apart to reduce heat transfer between the payload and the environment, particularly in vacuum. In space application, satellite systems and sub-systems are wrapped in MLI blankets to thermally isolate them from the environment and achieve thermal control requirements. During spacecraft launch, the payload undergoes a rapid depressurization before reaching steady state condition. The MLI blankets are usually perforated and/or connected at the boundaries with Velcro strips to allow out-gassing. The blankets can lose their integrity and functionality if the depressurization process is too rapid: the out-gassing flow can tear the perforations, and the pressure differential built-up across the blanket can pull the Velcro strips apart. This paper describes the design and modeling of depressurization through X-slits cut into the blanket and Velcro strips taped along the sides. A methodology is developed, and a model for quantifying the pressure differential build-up is described and applied to a payload enclosure aboard a Delta II rocket.

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