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Proceedings Papers

Proceedings Volume Cover
ASME 2000 International Mechanical Engineering Congress and Exposition
November 5–10, 2000
Orlando, Florida, USA
Conference Sponsors:
  • ASME
ISBN:
978-0-7918-1916-6
Manufacturing Engineering

Assembly Systems: Modeling, Design, and Diagnosis

Hydroadhesive Gripping by Using the Peltier Effect
Günther Seliger, Jörg Stephan, Stephan Lange
IMECE 2000; 3-8https://doi.org/10.1115/IMECE2000-1783
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Topics: Damage , Design , Engineering prototypes , Geometry , Grippers , Sheet materials , Thermoelectricity , Water
Simulation of Geometric Imperfections of Deformable Assemblies in CAD/CAM
Réda Sellakh, Alain Riviere, Eric Sellem
IMECE 2000; 9-14https://doi.org/10.1115/IMECE2000-1784
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Topics: Computer-aided design , Deformation , Geometric dimensioning and tolerancing , Manufacturing , Modeling , Sensitivity analysis , Simulation
Process-Oriented Tolerance Synthesis for Multistage Manufacturing Systems
Yu Ding, Jionghua Jin, Dariusz Ceglarek, Jianjun Shi
IMECE 2000; 15-22https://doi.org/10.1115/IMECE2000-1785
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Topics: Manufacturing systems , Manufacturing , Process design , Product design
Iterative Fixture Layout and Clamping Force Optimization Using the Genetic Algorithm
Krishnakumar Kulankara, Srinath Satyanarayana, Shreyes N. Melkote
IMECE 2000; 23-30https://doi.org/10.1115/IMECE2000-1786
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Topics: Genetic algorithms , Optimization , Design , Algorithms , Cutting , Deflection , Deformation , Machining , Milling , Nonlinear programming
Variation Analysis for Compliant Assembly
S. Jack Hu, Yufeng Long, Jaime Camelio
IMECE 2000; 31-37https://doi.org/10.1115/IMECE2000-1787
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Topics: Manufacturing , Assembly lines , Automobiles , Modeling , Sheet metal
Fastener-Induced Growth and Distortion in Large Compliant Assemblies
Saba Mahanian, Raju Mattikalli, Alan Jones
IMECE 2000; 39-46https://doi.org/10.1115/IMECE2000-1788
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Topics: Fasteners , Finite element model
Effect of Mechanical Alignment System on Assembly Accuracy
Neville K. S. Lee, Grace H. Yu, Y. Zou, J. Y. Chen, Ajay Joneja
IMECE 2000; 47-53https://doi.org/10.1115/IMECE2000-1789
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Topics: Manufacturing
Dynamic Error Prediction and Compensation of Coordinate Measuring Machines
Chensong Dong, Chuck Zhang, Ben Wang, Guoxiong Zhang
IMECE 2000; 55-61https://doi.org/10.1115/IMECE2000-1790
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Topics: Coordinate measuring machines , Errors , Probes , Air bearings , Artificial neural networks , Computer software , Error compensation , Interferometers , Lasers , Manufacturing industry
Fixture Reusability and Reconfigurability Analysis Using Similarity Index
Arlene G. Smithson, Zhenyu Kong, Dariusz Ceglarek
IMECE 2000; 63-72https://doi.org/10.1115/IMECE2000-1791
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Topics: Assembly lines , Deflection , Design , Formal methods , Manufacturing systems
Search-Based Selection of Sample Points for Form Error Estimation
M. Affan Badar, Shivakumar Raman, P. Simin Pulat
IMECE 2000; 73-80https://doi.org/10.1115/IMECE2000-1792
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Topics: Errors , Fittings , Metrology

Advances in Information Discovery for Manufacturing

Stream of Variation Modeling and Diagnosis of Multi-Station Machining Processes
Qiang Huang, Nairong Zhou, Jianjun Shi
IMECE 2000; 81-88https://doi.org/10.1115/IMECE2000-1793
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Topics: Machining , Modeling
Statistical Investigation of Resistance Spot Welding Quality Using a Two-Stage, Sliding-Level Experiment
Wei Li, Shaowei Cheng, S. Jack Hu, Justin Shriver
IMECE 2000; 89-96https://doi.org/10.1115/IMECE2000-1794
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Topics: Welding , Automotive industry , Electrodes , Experimental design , Wear , Welded joints
Excimer Laser Micromachining of Silicon and On-Line Machining Depth Discovery Using Laser Interferometry
Senthil Theppakuttai, Shaochen Chen
IMECE 2000; 97-101https://doi.org/10.1115/IMECE2000-1795
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Topics: Excimer lasers , Interferometry , Lasers , Machining , Micromachining , Silicon , Interferometers , Helium-neon lasers , Light sources , Michelson interferometers
In-Situ Measurement and Monitoring of Fiber Preform Permeability for Liquid Composite Molding
Zhiyong Liang, Chuck Zhang, Ben Wang, Chiang Shih
IMECE 2000; 103-110https://doi.org/10.1115/IMECE2000-1796
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Topics: Composite materials , Fibers , Molding , Permeability , Preforms , Resins , Pressure , Gas flow , Fluids , Manufacturing
Modeling the Progressive Nature of Milling Tool Wear
Randall K. Fish, Mari Ostendorf, Gary D. Bernard, David Castanon, Hariharan Shivakumar
IMECE 2000; 111-117https://doi.org/10.1115/IMECE2000-1797
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Topics: Milling , Modeling , Wear , Cutting , Sensors , Design , Dynamics (Mechanics) , Machining , Metals , Probability
End Milling Process Vibration Signal Enhancement by Stochastic Resonance
Barney E. Klamecki
IMECE 2000; 119-126https://doi.org/10.1115/IMECE2000-1798
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Topics: Milling , Resonance , Signals , Vibration , Accelerometers , Cutting , Spectra (Spectroscopy) , Measurement systems , Noise (Sound) , Vibration measurement
A 3D Measurement of Cutting Tool Edge Based on Focus Error
K. S. Moon, Z. K. Ling
IMECE 2000; 127-132https://doi.org/10.1115/IMECE2000-1799
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Topics: Cutting tools , Errors , Cutting , Lenses (Optics) , Sensors , Shapes , Computation , Image processing , Resolution (Optics)
Fixture Configuration Design Using a Computer Experiment
L. Shelley Xie, S. Jack Hu, Wei Li, A. Sudjianto
IMECE 2000; 133-140https://doi.org/10.1115/IMECE2000-1800
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Topics: Computers , Design , Clamps (Tools) , Finite element analysis , Deflection , Optimization , Splines

Sensor Based Control for Manufacturing and Mechatronic Systems

On-Line Chatter Detection Using Wavelet-Based Parameter Estimation
Taejun Choi, Yung C. Shin
IMECE 2000; 141-147https://doi.org/10.1115/IMECE2000-1801
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Topics: Chatter , Parameter estimation , Wavelets , Cutting , Algorithms , Dynamics (Mechanics) , Milling
On the Numerical Solutions of Nonlinear Machine-Tool Chatter With Multiple Delays
M. S. Fofana, Pamela B. Ryba
IMECE 2000; 149-156https://doi.org/10.1115/IMECE2000-1802
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Topics: Chatter , Delays , Machine tools , Machining , Equilibrium (Physics) , Nonlinear differential equations , Stability , Trajectories (Physics)
Feature Selection for Tool Wear Diagnosis Using Soft Computing Techniques
Kai Goebel, Weizhong Yan
IMECE 2000; 157-163https://doi.org/10.1115/IMECE2000-1803
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Topics: Feature extraction , Feature selection , Sensors , Wear
Analysis of Sound Signal Generation Due to Flank Wear in Turning
Ming-Chyuan Lu, Elijah Kannatey-Asibu, Jr.
IMECE 2000; 165-175https://doi.org/10.1115/IMECE2000-1804
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Topics: Signals , Turning , Wear , Manufacturing systems , Cutting , Adhesives , Dynamics (Mechanics) , Gaussian distribution , Machine tools , Modeling
Optimum Error Separation Technique for In-Situ Straightness Measurement in Diamond Turning
Jianming Yu, C. James Li
IMECE 2000; 177-184https://doi.org/10.1115/IMECE2000-1805
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Topics: Diamond turning , Errors , Separation (Technology) , Machine tools , Metrology
Robust Control of Piezo Actuator for Active Error Compensation in Diamond Turning
Jianming Yu, C. James Li
IMECE 2000; 185-193https://doi.org/10.1115/IMECE2000-1806
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Topics: Diamond turning , Error compensation , Piezoelectric actuators , Robust control , Errors , Control equipment , Aluminum alloys , Cutting , Disks , Geometry
Smart Giant Magnetostriction Actuator With Self-Sensing and Thermal Compensation Capability
Yoshio Yamamoto, Takaaki Makino, Hiro Matsui
IMECE 2000; 195-200https://doi.org/10.1115/IMECE2000-1807
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Topics: Actuators , Magnetostriction , Wire , Density , Design , Fatigue , Heat , Integrated circuit fabrication , Joules , Solenoids
Workpiece Quality Estimation in Turning by Quasi-Sensor Fusion
Masatake Shiraishi, Makoto Kikuchi, Hideyasu Sumiya
IMECE 2000; 201-207https://doi.org/10.1115/IMECE2000-1808
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Topics: Sensors , Turning , Strain gages , Decision making , Dynamometers , Quality control , Signals
Automatic Defects Measurement on Silicon Wafer Surface by Laser Scattered Defect Pattern
Satoru Takahashi, Takashi Miyoshi, Yasuhiro Takaya
IMECE 2000; 209-214https://doi.org/10.1115/IMECE2000-1809
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Topics: Lasers , Semiconductor wafers , Fourier transforms , Lenses (Optics) , Optical measurement , Particulate matter

Thermo-Mechanical Processing of Materials

Effects of Thermal Expansion on Surface Error in Metal Cutting
Chung_sheng Wu, Chuan-Hsien Kuo, Wen-Jei Yang
IMECE 2000; 215-221https://doi.org/10.1115/IMECE2000-1810
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Topics: Errors , Metal cutting , Thermal expansion , Surface roughness , Cutting , Probes , Machining , Aluminum , Capacitance , Data acquisition systems
An Improved Cutting Force Model Considering the Size Effect in End Milling
Won-Soo Yun, Dong-Woo Cho
IMECE 2000; 223-229https://doi.org/10.1115/IMECE2000-1811
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Topics: Cutting , Milling , Size effect , Deflection , Machining , Rotation
A Predictive Model for Helical End Milling Forces
Huaizhong Li, Wenbin Zhang, Xiaoping Li
IMECE 2000; 231-236https://doi.org/10.1115/IMECE2000-1812
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Topics: Milling , Cutting , Geometry , Machining , Materials properties
Estimation of Crater Temperatures Using Infrared Camera
Patrick Kwon
IMECE 2000; 237-244https://doi.org/10.1115/IMECE2000-1813
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Topics: Temperature , Transients (Dynamics) , Steady state , Temperature distribution , Boundary-value problems , Cast iron , Cooling , Heat conduction , Heat flux , Machining
Reactive Processing of CVD Diamond Substrates in Liquid Ambient by Second Harmonic of Nd:YAG Laser
Beom S. Park, Ajay P. Malshe, William D. Brown, Kiran P. Adhi
IMECE 2000; 245-249https://doi.org/10.1115/IMECE2000-1814
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Topics: Nd-YAG lasers , Synthetic diamonds , Diamonds , Water , Drilling , Laser beams , Deformation , Hydrogen , Lasers , Microcracks
Forming of Steels in Mushy States
J. Horský, M. Raudenský, P. Kotrbácek, Ampere A. Tseng
IMECE 2000; 251-257https://doi.org/10.1115/IMECE2000-1815
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Topics: Steel , Deformation , Relaxation (Physics) , Shapes , Stress , Temperature
The Numerical Prediction of Grain Size During Hot Forming
Quanlin Jin
IMECE 2000; 259-264https://doi.org/10.1115/IMECE2000-1816
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Topics: Grain size , Computer simulation , Mechanical behavior , Superplastic forming
Suppressing Cracking in Resistance Welding AA5754 by Mechanical Means
Hongyan Zhang, Jacek Senkara, Xin Wu
IMECE 2000; 265-274https://doi.org/10.1115/IMECE2000-1817
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Topics: Cracking (Materials) , Fracture (Process) , Welding , Temperature , Stress , Analytical methods , Cooling , Electrodes , Fracture (Materials) , Tensile strength
Superplasticity and Microstructural Evolution of a Large-Grained Mg Alloy
Yi Liu, Kelly Shue, Xin Wu, Zhicheng Li, Yongbo Xu
IMECE 2000; 275-280https://doi.org/10.1115/IMECE2000-1818
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Topics: Magnesium alloys , Superplasticity , Deformation , Dislocations , Grain boundaries , Temperature , Electron backscatter diffraction , Elongation , Grain size , Recrystallization

Rapid Prototyping, Rapid Tooling and Solid Freeform Fabrication in the Next Millennium

Computer-Aided Design and Simulation of Direct Cold Extrusion Processes
Karen L. Wang, Vasilis Argyropoulos
IMECE 2000; 281-287https://doi.org/10.1115/IMECE2000-1819
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Topics: Computer-aided design , Extruding , Rapid tooling , Simulation , Design , Finite element methods , Process simulation , Computer software , Computers , Engineering prototypes
Refrigerative Stereolithography Using Sol-Gel Transformable Photopolymer Resin and Direct Masking
Tamotsu Murakami, Akiya Kamimura, Naomasa Nakajima
IMECE 2000; 289-296https://doi.org/10.1115/IMECE2000-1820
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Topics: Photopolymers , Resins , Sol-gel processing , Stereolithography
Thermal and Dimensional Process Characteristics in Laser-Aided Rapid Manufacturing
Franz-Josef Kahlen, Aravinda Kar
IMECE 2000; 297-304https://doi.org/10.1115/IMECE2000-1821
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Topics: Aluminum , Atmospheric pressure , Boiling , Carbon dioxide lasers , Copper , Emission spectra , Energy transformation , Geometry , Laser beams , Lasers
Advanced Deposition Techniques for Freeform Fabrication of Metal and Ceramic Parts
Ampere A. Tseng, Masahito Tanaka
IMECE 2000; 305-313https://doi.org/10.1115/IMECE2000-1822
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Topics: Ceramics , Manufacturing , Metals , Design , Nozzles
The Architecture and Development Environment of Virtual Manufacturing Systems
Qing Ke Yuan, Xin Chen
IMECE 2000; 315-319https://doi.org/10.1115/IMECE2000-1823
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Topics: Virtual assembly , Manufacturing systems , Cycles , Manufacturing , Manufacturing industry
Modeling and Experiment on Physical and Chemical Liquid Deposition Processes for Rapid Tooling and Manufacturing
Zongyan He, Jack G. Zhou
IMECE 2000; 321-328https://doi.org/10.1115/IMECE2000-1824
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Topics: Heat transfer , Manufacturing , Modeling , Nucleation (Physics) , Rapid tooling , Stereolithography
Integrated Quality System Oriented Product Life Cycle in CIMS Environment
Qing Ke Yuan, Xin Chen
IMECE 2000; 329-332https://doi.org/10.1115/IMECE2000-1825
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Topics: Cycles , Quality management , Computer-integrated manufacturing , Computers
Swept Volume Study and Its Application to Real-Time Simulation of Enhanced Machine Controllers (EMC)
Karen L. Wang
IMECE 2000; 333-340https://doi.org/10.1115/IMECE2000-1826
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Topics: Computer-aided design , Control equipment , Machinery , Simulation
Reverse Engineering Using Rapid Prototyping Technique for Biomedical Application
Chow Kin Yean, Chua Chee Kai, Du Zhao Hui
IMECE 2000; 341-346https://doi.org/10.1115/IMECE2000-1827
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Topics: Biomedicine , Rapid prototyping , Reverse engineering , Computer software , Hardware , Prostheses , Ear , Fibers , Integrated systems , Surgery
CAM Software Development for Laminated Tooling: Lamination Cutting Trajectory Algorithms
Yong-Tai Im, Daniel F. Walczyk
IMECE 2000; 347-354https://doi.org/10.1115/IMECE2000-1828
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Topics: Algorithms , Cutting , Lamination , Software development , Tooling , Trajectories (Physics) , Computer software , Shapes , Machinery , Computer numerical control machine tools
Representation of Heterogeneous Objects in ISO 10303 (STEP)
Lalit Patil, Debasish Dutta, A. D. Bhatt, K. Jurrens, K. Lyons, M. J. Pratt, R. D. Sriram
IMECE 2000; 355-364https://doi.org/10.1115/IMECE2000-1829
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Topics: Computer-aided design , Design , Engineering standards , Information models , Manufacturing , Modeling , Production planning , Solid modeling
Solid Freeform Fabrication of Metal Parts by 3D Laser Cladding
Dongming Hu, Radovan Kovacevic, Mike Valant
IMECE 2000; 365-371https://doi.org/10.1115/IMECE2000-1830
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Topics: Cladding systems (Building) , Lasers , Metals , Stereolithography
Ultrasonic Rapid Manufacturing of Layered Objects
Charalabos Doumanidis, Yuan Gao, Norbert Johnson, Robert Greif
IMECE 2000; 373-379https://doi.org/10.1115/IMECE2000-1831
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Topics: Manufacturing , Calibration , Composite materials , Cutting , Finite element analysis , Friction , Manufacturing industry , Metals , Optimization , Rapid prototyping
Design and Analysis of Piezoelectric Actuators Produced by Solid Freeform Fabrication
Bryan A. Cheeseman, Baoxing Chen, Ahmad Safari, Stephen C. Danforth, Tsu-Wei Chou
IMECE 2000; 381-387https://doi.org/10.1115/IMECE2000-1832
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Topics: Design , Piezoelectric actuators , Stereolithography , Actuators , Ceramics , Displacement , Domes (Structural elements) , Optimization , Shapes
New Frontiers in Mold Construction: High Conductivity Materials and Conformal Cooling Channels
Paul F. Jacobs
IMECE 2000; 389-396https://doi.org/10.1115/IMECE2000-1833
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Topics: Cavities , Construction , Cooling , Corrosion resistant materials , Cycles , Electrical conductivity , Finite element analysis , Heat , Injection molding , Steel
Low Temperature Polymer Infiltration for Rapid Tooling
Monnappa Kokkengada, Jack G. Zhou, Zongyan He
IMECE 2000; 397-403https://doi.org/10.1115/IMECE2000-1834
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Topics: Low temperature , Polymers , Rapid tooling , High temperature , Atomic, molecular, and chemical characteristics , Fracture (Materials) , Hardening (Curing) , Mechanical properties , Resins , Shrinkage (Materials)

Electronics Manufacturing

Vibration Analysis Based Modeling and Defect Recognition for Flip Chip Solder Joint Inspection
Sheng Liu, Dathan Erdahl, I. Charles Ume
IMECE 2000; 405-412https://doi.org/10.1115/IMECE2000-1835
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Topics: Flip-chip , Flip-chip devices , Inspection , Modeling , Solder joints , Vibration analysis , Vibration , Oscillating frequencies , Solders , Ball-Grid-Array packaging
Thermal Evaluation of GaAs-Based RF Power Amplifier Packages for Handheld Portable Applications
V. H. Adams, T. Y. Tom Lee, J. V. Hause
IMECE 2000; 413-423https://doi.org/10.1115/IMECE2000-1836
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Topics: Gallium arsenide , Printed circuit boards , Thermal conductivity , Approximation , Cooling , Energy dissipation , Heat , Heat conduction , Heat flux , Heat transfer
Parametric Studies of the Thermal Performance of a Tape Ball Grid Array (TBGA) Package
Sandeep S. Tonapi, Sanjeev B. Sathe, K. Srihari, Bahgat B. Sammakia
IMECE 2000; 425-431https://doi.org/10.1115/IMECE2000-1837
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Topics: Ball-Grid-Array packaging , Heat transfer , Accounting , Convection , Energy dissipation , Forced convection , Heat , Heat conduction , Junctions , Temperature
Thermal Assessment and Enhancement of Molded Array (MAP) PBGA Packages for Handheld Telecommunication Applications
V. H. Adams, V. A. Chiriac, T.-Y. Tom Lee
IMECE 2000; 433-442https://doi.org/10.1115/IMECE2000-1838
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Topics: Ball-Grid-Array packaging , Computational fluid dynamics , Cooling , Copper , Design , Energy dissipation , Engineering simulation , Flat heat pipes , Heat , Heat conduction
Formulae to Size Axisymmetric Heat Spreaders Above Dielectric Layers
Marc Hodes
IMECE 2000; 443-451https://doi.org/10.1115/IMECE2000-1839
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Topics: Flat heat pipes , Thermal resistance , Heat sinks
Transient Thermal Analysis of an Anisotropic Conductive Film Package Assembly Process
Victor Adrian Chiriac, Tien-Yu Tom Lee
IMECE 2000; 453-459https://doi.org/10.1115/IMECE2000-1840
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Topics: Anisotropy , Manufacturing , Thermal analysis , Transients (Dynamics) , Temperature , Computational fluid dynamics , Hardening (Curing) , Convection , Cooling , Heat conduction
Thermal Contact Resistance of Phase Change and Grease Type Polymeric Materials
Ravi S. Prasher, Craig Simmons, Gary Solbrekken
IMECE 2000; 461-466https://doi.org/10.1115/IMECE2000-1841
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Topics: Contact resistance , Thermal conductivity , Phase change materials , Polymers , Flat heat pipes , Computer cooling , Electronic packages , Fluids , Heat sinks , Particulate matter
Mechanical Characterization of Gold Bonding Wires With Different Doping at Extreme Temperatures
Dave S. Mahadevan, Vern Hause, Tien-Yu Tom Lee
IMECE 2000; 467-471https://doi.org/10.1115/IMECE2000-1842
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Topics: Bonding , Temperature , Wire , Stress , Elongation , Extruding , Strength (Materials)

Advances in Metal Forming

Optimization of Forging Dies by Means of Simulation
Nikolai Biba, Alexey Vlasov, Andrey Lishny, Sergei Stebounov
IMECE 2000; 475-479https://doi.org/10.1115/IMECE2000-1843
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Topics: Forging , Optimization , Simulation , Tooling , Design , Shapes , Deflection , Deformation , Failure , Finite element analysis
A Finite Element Based Die Design Algorithm for Sheet Metal Forming on Reconfigurable Tools
Simona Socrate, Mary C. Boyce
IMECE 2000; 481-485https://doi.org/10.1115/IMECE2000-1844
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Topics: Algorithms , Design , Finite element analysis , Sheet metal work , Geometry , Shapes , Springs , Computers , Finite element model , Governments
Optimal Blank Design for the Drawings of Arbitrary Shapes by the Sensitivity Method
H. B. Shim, K. C. Son
IMECE 2000; 487-493https://doi.org/10.1115/IMECE2000-1845
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Topics: Blanks , Design , Engineering drawings , Shapes , Deformation , Clearances (Engineering) , Computer simulation , Doors , Flanges , Process design
A Gradient Based Optimization Framework for the Design of Single and Multi-Stage Metal Forming Processes
Akkaram Srikanth, Nicholas Zabaras
IMECE 2000; 495-507https://doi.org/10.1115/IMECE2000-1846
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Topics: Design , Metalworking , Optimization , Deformation , Shapes , Sensitivity analysis , Computation , Equilibrium (Physics) , Finite element methods , Kinematics
Incremental Single Point Forming
J. Jeswiet, A. Ali
IMECE 2000; 509-513https://doi.org/10.1115/IMECE2000-1847
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Topics: Blanks , Computer numerical control machine tools , Deformation , Shapes , Sheet metal , Strips
The Mathematical Model of Radial Forging of a Hollow Continuously-Cast Ingot
Nikolai A. Babailov, Serguey P. Bourkine
IMECE 2000; 515-521https://doi.org/10.1115/IMECE2000-1848
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Topics: Forging , Casting , Deformation , Design , Machinery , Metalworking , Tension , Thermal analysis , Torsion , Variational techniques
Tractive Kinematic Regression: A Computer Assisted Deep Drawing Method
Peter J. Ulintz
IMECE 2000; 523-530https://doi.org/10.1115/IMECE2000-1849
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Topics: Computers , Kinematics , Cavities , Computer programming , Computer technology , Flanges , Flow (Dynamics) , Hydraulic presses , Machinery , Manufacturing
Quench Process Modeling and Optimization
Ravi S. Bellur-Ramaswamy, Nahil A. Sobh, Robert B. Haber, Daniel A. Tortorelli
IMECE 2000; 531-537https://doi.org/10.1115/IMECE2000-1850
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Topics: Modeling , Optimization , Temperature , Algorithms , Finite element analysis , Particle size , Aluminum alloys , Computation , Degrees of freedom , Finite element methods
Recent Developments in Thixoforging
Jens Baur, Guenther Messmer
IMECE 2000; 539-545https://doi.org/10.1115/IMECE2000-1851
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Topics: Die casting (Process) , Die castings (Product) , Forging , Temperature
Stamping Blank Optimal Layout and Coil Slitting Widths for Single and Dual Blanks
T. J. Nye
IMECE 2000; 547-554https://doi.org/10.1115/IMECE2000-1852
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Topics: Blanks , Metal stamping , Strips , Raw materials , Algorithms , Computer-aided engineering , Design , Optimization
Optimum Process Design in Sheet Metal Forming With Finite Element Analysis
Hoon Huh, Se-Ho Kim
IMECE 2000; 555-561https://doi.org/10.1115/IMECE2000-1853
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Topics: Finite element analysis , Process design , Sheet metal work , Design , Optimization , Algorithms , Shapes , Finite element methods , Fracture (Materials) , Fracture (Process)
A Study on Fundamental Mechanisms of Warp and Recoil in Hemming
Ellen Zhang, Xin Wu, S. Jack Hu
IMECE 2000; 563-569https://doi.org/10.1115/IMECE2000-1854
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Topics: Finite element analysis , Warping
Effective Models for Prediction of Springback in Flanging
Nan Song, Dong Qian, Jian Cao, Wing Kam Liu, Vikram Viswanathan, Shaofan Li
IMECE 2000; 571-578https://doi.org/10.1115/IMECE2000-1855
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Topics: Computer simulation , Finite element methods , Hardening , Kinematics , Materials properties , Meshfree methods , Numerical analysis , Reliability , Solid models
Stress and Strain Histories of Multiple Bending-Unbending Springback Process
H.-M. Huang, S.-D. Liu, S. Jiang
IMECE 2000; 579-587https://doi.org/10.1115/IMECE2000-1856
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Topics: Stress , Computer simulation , Deformation , Finite element analysis , Hardening , Kinematics , Modeling , Sheet metal
Effects of Some Modeling Parameters of Finite Element Models of Binder Forming
Kuo-Kuang Chen, Chung-Yeh Sa
IMECE 2000; 589-597https://doi.org/10.1115/IMECE2000-1857
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Topics: Binders (Materials) , Finite element model , Modeling , Simulation , Blanks , Finite element analysis , Damping , Errors , Shapes , Sheet metal work
Non-Linear Kinematic Hardening Identification for Anisotropic Sheet-Metals With Bending-Unbending Tests
M. Brunet, F. Morestin, S. Godereaux
IMECE 2000; 599-604https://doi.org/10.1115/IMECE2000-1858
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Topics: Anisotropy , Hardening , Kinematics , Sheet metal , Finite element analysis , Plasticity , Stress , Strips
Superimposing Ultrasonic Waves on Tube and Wire Drawing
Klaus Siegert, Jochen Ulmer
IMECE 2000; 605-612https://doi.org/10.1115/IMECE2000-1859
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Topics: Ultrasonic waves , Wire drawing , Wire , Vibration , Friction , Oscillations , Sliding friction , Copper , Metalworking , Surface quality
Three-Dimensional Tube Geometry Control for Rotary Draw Tube Bending: Part 1—Bend Angle and Overall Tube Geometry Control
Huazhou Lou, Kim A. Stelson
IMECE 2000; 613-620https://doi.org/10.1115/IMECE2000-1860
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Topics: Algorithms , Errors , Geometry , Hardware , Process control , Relaxation (Physics) , Statistical analysis , Tube bending
Three-Dimensional Tube Geometry Control for Rotary Draw Tube Bending: Part 2—Statistical Tube Tolerance Analysis and Adaptive Bend Correction
Huazhou Lou, Kim A. Stelson
IMECE 2000; 621-627https://doi.org/10.1115/IMECE2000-1861
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Topics: Geometry , Tolerance analysis , Tube bending , Errors , Algorithms , Simulation
Two Dimensional Plane Strain Modeling of Tube Hydroforming
G. T. Kridli, L. Bao, P. K. Mallick
IMECE 2000; 629-634https://doi.org/10.1115/IMECE2000-1862
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Topics: Modeling , Plane strain , Materials properties , Cavities , Control systems , Corners (Structural elements) , Design , Engineers , Engines , Exhaust manifolds
Corner Fill Modeling of Tube Hydroforming
J. Y. Chen, Z. C. Xia, S. C. Tang
IMECE 2000; 635-640https://doi.org/10.1115/IMECE2000-1863
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Topics: Corners (Structural elements) , Modeling , Process design , Deformation , Design , Engineers , Lubricants , Pressure , Structural elements (Construction)
Failure Analysis of Tubular Hydroforming
Z. C. Xia
IMECE 2000; 641-648https://doi.org/10.1115/IMECE2000-1864
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Topics: Anisotropy , Compression , Deformation , Engineers , Failure , Failure analysis , Failure mechanisms , Mathematical analysis , Plasticity , Pressure
Measurement of the Material State Including the Effects of Recovery and Recrystallization
M. E. Bange, A. J. Beaudoin, M. G. Stout, S. R. MacEwen
IMECE 2000; 649-654https://doi.org/10.1115/IMECE2000-1865
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Topics: Recrystallization , Deformation , Aluminum alloys , Compression , Flow (Dynamics) , Hardening , Hot rolling , Stress , Temperature , Work hardening
Comments on a New Anisotropic Yield Criterion
D. Banabic, T. Balan, S. D. Comsa, W. Mueller, K. Poehlandt
IMECE 2000; 655-659https://doi.org/10.1115/IMECE2000-1866
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Topics: Aluminum , Anisotropy , Steel
Application of the Radial Return Method to Compute Stress Increments From Mroz’s Hardening Rule
Sing C. Tang, Z. Cedric Xia, Feng Ren
IMECE 2000; 661-666https://doi.org/10.1115/IMECE2000-1867
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Topics: Hardening , Stress , Anisotropy , Computation , Deformation , Plasticity , Sheet metal work , Simulation , Thin shells
Generation of Cyclic Stress-Strain Curves for Sheet Metals
K. M. Zhao, J. K. Lee
IMECE 2000; 667-674https://doi.org/10.1115/IMECE2000-1868
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Topics: Sheet metal , Stress-strain curves , Constitutive equations , Hardening , Anisotropy , Errors , Genetic algorithms , High strength steel , Kinematics , Optimization
The Effect of Solution Heat Treatment and Natural Ageing on the Yield Characteristics of a 2024-O Aluminium Alloy
M. T. J. Ashbridge, A. G. Leacock, K. R. Gilmour, M. F. O’Donnell, D. McDonnell
IMECE 2000; 675-683https://doi.org/10.1115/IMECE2000-1869
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Topics: Aluminum alloys , Heat treating (Metalworking) , Hardening , Deformation , Finite element analysis , Finite element methods , Aerospace industry , Anisotropy , Economics , Engineers
Modeling of Plastic Behavior of Anisotropic Sheet Metals With Voids
W. Y. Chien, J. Pan, S. C. Tang
IMECE 2000; 685-689https://doi.org/10.1115/IMECE2000-1870
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Topics: Anisotropy , Modeling , Sheet metal , Finite element analysis , Computation , Fittings , Isotropy , Strength (Materials)
Development of a Mini-LDH Test for Sheet Metal
James C. Gerdeen
IMECE 2000; 691-698https://doi.org/10.1115/IMECE2000-1871
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Topics: Sheet metal , Aluminum , Testing , Domes (Structural elements) , Forming limit diagrams , Geometry , Machinery , Plane strain , Size effect , Tooling
Spatial Free Plastic Forming of Slender Parts: Machine Design, Forming Limits, and Application
M. Thalmair, H. Lippmann, M. Reigl
IMECE 2000; 699-703https://doi.org/10.1115/IMECE2000-1872
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Topics: Forming limit diagrams , Machine design , Plastics forming , Computers , Cylinders , Design , Forming equipment (Packaging) , Shapes
Viscoplastic Constitutive Modeling of Anisotropic Damage Under Nonproportional Loading
C. L. Chow, X. J. Yang, Edmund Chu
IMECE 2000; 705-711https://doi.org/10.1115/IMECE2000-1873
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Topics: Anisotropy , Damage , Modeling , Alloys , Aluminum , Damage mechanics , Deformation , Forming limit diagrams , Necking , Rotation
Stress-Based Forming Limits in Sheet Metal Forming
Thomas B. Stoughton
IMECE 2000; 713-720https://doi.org/10.1115/IMECE2000-1874
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Topics: Forming limit diagrams , Sheet metal work , Stress , Stress-strain relations , Deformation , Fracture (Materials) , Fracture (Process) , Gages , Stability
Discussion of the Worst Case Scenario of FLD0
Naji Arwashan
IMECE 2000; 721-727https://doi.org/10.1115/IMECE2000-1875
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Topics: Event history analysis , Forming limit diagrams , Manufacturing , Probability , Safety , Shapes , Steel
Wrinkling Limit in Tube Bending
Xi Wang, Jian Cao
IMECE 2000; 729-735https://doi.org/10.1115/IMECE2000-1876
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Topics: Tube bending , Tooling , Aerospace industry , Automobiles , Deformation , Design , Geometry , Materials properties
The Effects of Tooling Imperfections on the Initiation of Wrinkling in Finite Element Modeling of a Deep Drawing Process
J. Hematian, P. M. Wild
IMECE 2000; 737-741https://doi.org/10.1115/IMECE2000-1877
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Topics: Finite element analysis , Modeling , Tooling , Blanks , Displacement , Simulation results
Methodology to Expedite Mechanical Component Design and Analysis in Gas Turbine Engines
Ly D. Nguyen, Taison Ku
IMECE 2000; 743-747https://doi.org/10.1115/IMECE2000-1878
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Topics: Design , Gas turbines , Computer software , Computer-aided design , Boundary-value problems , Combustion chambers , Computer technology , Computer-aided engineering , Cycles , Design engineering
Efficient Meshfree Formulation for Metal Forming Simulations
J. S. Chen, C. T. Wu, H. P. Wang, S. Yoon
IMECE 2000; 749-754https://doi.org/10.1115/IMECE2000-1879
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Topics: Engineering simulation , Metalworking , Simulation , Galerkin method , Meshfree methods
Calculation of Punch Force and Maximum Pressure for Tube Extrusion
S.-H. Zhang, Y.-L. Shang
IMECE 2000; 755-760https://doi.org/10.1115/IMECE2000-1880
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Topics: Extruding , Pressure , Modeling , Steel , Design , High pressure (Physics) , Tooling
A Stabilized Mixed FEM for Viscoplastic Flow Analysis
Yong Liu, Antoinette M. Maniatty, Ottmar Klaas, Mark S. Shephard
IMECE 2000; 761-767https://doi.org/10.1115/IMECE2000-1881
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Topics: Finite element methods , Flow (Dynamics) , Deformation , Galerkin method , Modeling , Steady state
Stretch Forming Process Modeling: The Role of Modern Stretch Forming Machinery Design and Performance
James M. Widmann
IMECE 2000; 769-775https://doi.org/10.1115/IMECE2000-1882
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Topics: Machine design , Modeling , Machinery , Deflection , Extruding , Forming equipment (Packaging) , Hydraulic control , Aerospace industry , Aircraft , Buckling
Real-Time Process Characterization of Open Die Forging for Adaptive Control
T. J. Nye, A. M. Elbadan, G. M. Bone
IMECE 2000; 777-781https://doi.org/10.1115/IMECE2000-1883
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Topics: Adaptive control , Forging , Deformation , Manipulators
Improving Formability in Sheet Metal Stamping With Active Drawbead Technology
M. L. Bohn, S. G. Xu, K. J. Weinmann, C. C. Chen, A. Chandra
IMECE 2000; 783-791https://doi.org/10.1115/IMECE2000-1884
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Topics: Aluminum , Computer simulation , Forming limit diagrams , Fuel efficiency , Metal stamping , Sheet metal , Steel , Vehicles
In Process Control of Strain in a Stretch Forming Process
D. E. Hardt, W. A. Norfleet, V. M. Valentin, A. Parris
IMECE 2000; 793-803https://doi.org/10.1115/IMECE2000-1885
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Topics: Aerospace industry , Displacement , Feedback , Force control , Machinery , Manufacturing , Process control , Shapes , Wings
FEM-Assisted Fuzzy Adaptive Blank Holder Control Approach for Sheet Stamping Process
Hiroshi Koyama, Ken-ichi Manabe, Shoichiro Yoshihara
IMECE 2000; 805-810https://doi.org/10.1115/IMECE2000-1886
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Topics: Blanks , Finite element methods , Finite element model , Metal stamping , Algorithms , Shapes , Databases , Design , Process control , Simulation

Environmentally Responsible Design and Manufacturing

Model of Biomass Concentration in Membrane Filtration Recycling Systems Subject to Single Substrate-Limited Growth Kinetics
Steven J. Skerlos, N. Rajagopalan, Richard E. DeVor, Shiv G. Kapoor, Robert A. Sanford
IMECE 2000; 813-820https://doi.org/10.1115/IMECE2000-1887
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Topics: Biomass , Filtration , Membranes , Recycling , Design , Contamination , Fluids , Metalworking , Microorganisms , Nonlinear differential equations
Selection of Industrial Coatings Based on Environmental and Societal Impact Characteristics
J. K. Gershenson, R. R. Dupont, R. L. Ratliff
IMECE 2000; 821-828https://doi.org/10.1115/IMECE2000-1888
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Topics: Coatings , Industrial finishes , Design , Decision making , Engineers , Manufacturing , Product design , Product development , Tradeoffs
Environmentally Conscious Investigation of Cutting Fluid Mist Behavior via Particle Image Velocimetry in Turning
Richard Y. Chiou, Jim S.-J. Chen, Derrek Cooper, Cristian Ciuciu
IMECE 2000; 829-834https://doi.org/10.1115/IMECE2000-1889
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Topics: Cutting , Fluids , Particulate matter , Turning , Fluid dynamics , Hazard analysis , Lasers , Machining , Transients (Dynamics)
Degradation of a Synthetic Forging Lubricant
Walter W. Olson, Sreekumar Natarajan, Martin A. Abraham
IMECE 2000; 835-841https://doi.org/10.1115/IMECE2000-1890
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Topics: Forging , Lubricants , Fluids , Benzene , Emulsions , Graphite , Metals , Patents , Sodium , Stability
Cutting Fluid Mist Formation in Turning via Atomization: Part 1—Model Development
Y. Yue, K. L. Gunter, D. J. Michalek, J. W. Sutherland
IMECE 2000; 843-850https://doi.org/10.1115/IMECE2000-1891
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Topics: Cutting , Fluids , Model development , Turning , Health risk assessment
Cutting Fluid Mist Formation in Turning via Atomization: Part 2—Experimental Validation
Y. Yue, K. L. Gunter, D. J. Michalek, J. W. Sutherland
IMECE 2000; 851-858https://doi.org/10.1115/IMECE2000-1892
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Topics: Cutting , Fluids , Turning , Drops , Simulation results

Machining Research in Milling

An Analytical Design Method for Milling Cutters With Non-Constant Pitch to Increase Stability
Erhan Budak
IMECE 2000; 859-870https://doi.org/10.1115/IMECE2000-1893
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Topics: Analytical design , Milling , Stability , Chatter , Finishes , Cutting tools , Design methodology , Vibration
A High-Order Solution for the Added Stability Lobes in Intermittent Machining
William T. Corpus, William J. Endres
IMECE 2000; 871-878https://doi.org/10.1115/IMECE2000-1894
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Topics: Machining , Stability , Damping , Computer simulation
Prediction of Tool and Chip Temperature in Continuous Metal Cutting and Milling
Ismail Lazoglu, Yusuf Altintas
IMECE 2000; 879-888https://doi.org/10.1115/IMECE2000-1895
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Topics: Metal cutting , Milling , Temperature , Cutting , Machining , Finite difference methods , Heat transfer , Transients (Dynamics) , Dynamic systems , Friction

Emerging Areas of Manufacturing Engineering

Issues in Machining Quality Performance Enhancement and Predictive Modeling

Prediction of Chip Back-Flow Angle in Machining With Restricted Contact Grooved Tools
N. Fang, I. S. Jawahir
IMECE 2000; 891-898https://doi.org/10.1115/IMECE2000-1896
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Topics: Flow (Dynamics) , Machining , Cutting , Geometry , Stress
Theory of Torsional Chatter in Twist Drills: Model, Stability Analysis and Comparison to Test
Philip V. Bayly, Sandra A. Metzler, Adam J. Schaut, Keith A. Young
IMECE 2000; 899-908https://doi.org/10.1115/IMECE2000-1897
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Topics: Chatter , Drills (Tools) , Stability , Cutting , Computer simulation , Drilling , Frequency response , Frequency-domain analysis , Stress , Torque
Modeling the HSK (Hollow Shank Taper 1/10 Tapered Joint) Toolholder-Spindle Interface
Ihab M. Hanna, John S. Agapiou, David A. Stephenson
IMECE 2000; 909-926https://doi.org/10.1115/IMECE2000-1898
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Topics: Cycles , Deflection , Design , Fatigue , Finite element model , Gages , Geometry , Maintainability , Materials properties , Modeling
The Effect of Dynamic Consistency in Spindles on Cutting Performance
Scott Smith, W. R. Winfough, Keith Young, Jeremiah Halley
IMECE 2000; 927-933https://doi.org/10.1115/IMECE2000-1899
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Topics: Cutting , Damping , High speed machining , Machine tool spindles , Stability
Numerical Analysis of Cutting With Chamfered and Worn Edge Tools
Mohammad-R. Movahhedy, Yusuf Altintas, Mohamed S. Gadala
IMECE 2000; 935-945https://doi.org/10.1115/IMECE2000-1900
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Topics: Cutting , Numerical analysis , Computer simulation , Diffusion (Physics) , Engineering simulation , Finite element methods , Geometry , Hard materials , Machining , Separation (Technology)

Manufacturing Applications of Lasers and Ultrasonics

Ultra-Violet Excimer Laser Micro-Patterning of Polymers
Vijay V. Kancharla, Shaochen Chen
IMECE 2000; 947-949https://doi.org/10.1115/IMECE2000-1901
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Topics: Excimer lasers , Micromachining , Polymers
Solid Freeform Fabrication by Ultrasonic Joining: Implementation and Mechanical Analysis
Yuan Gao, Robert Greif, Charalabos Doumanidis
IMECE 2000; 951-958https://doi.org/10.1115/IMECE2000-1902
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Topics: Adhesion , Composite materials , Joining , Manufacturing , Manufacturing industry , Manufacturing technology , Metals , Optimization , Stereolithography , Stress
Laser-Assisted Surface Engineering of Silicon Nitride to Minimize the Surface Defects Generated During Grinding Operation: Part I
Palaniappan Chinnakaruppan, Ajay P. Malshe, Sharad N. Yedave, Beom Soo Park, William F. Schimdt, Matthew H. Gordon, Stephen A. Batzer, William D. Brown
IMECE 2000; 959-966https://doi.org/10.1115/IMECE2000-1903
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Topics: Grinding , Lasers , Silicon nitride ceramics , Surface engineering , Bending strength , Carbon dioxide , Abrasive machining , Annealing , Bearings , Cavities
Aluminum Tailored Blank Welding Using Laser Beam Shaping and Twin-Spot Optics
Rey Hsu, Stefan Fliss, Stefan Heinemann
IMECE 2000; 967-971https://doi.org/10.1115/IMECE2000-1904
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Topics: Aluminum , Blanks , Laser beams , Optics , Welding , Carbon dioxide lasers , Lasers , Alloys , Aluminum alloys , Automotive industry
Femtosecond Pulsed Laser-Induced Micromachining of Difficult-to-Machine Materials: Diamond a Case Study
A. P. Malshe, A. M. Ozkan, T. A. Railkar, K. P. Adhi, W. D. Brown, P. A. Molian
IMECE 2000; 973-978https://doi.org/10.1115/IMECE2000-1905
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Topics: Diamonds , Lasers , Machinery , Micromachining , Etching , Atomic force microscopy , Damage , Excimer lasers , Irradiation (Radiation exposure) , Raman spectroscopy

Topics in Machining Process Simulation

A Mechanistic Force Model of the 5-Axis Milling Process
Paul A. Clayton, Mohamed A. Elbestawi, Tahany El-Wardany, Dan Viens
IMECE 2000; 979-987https://doi.org/10.1115/IMECE2000-1906
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Topics: Milling , Cutting , Artificial neural networks , Calibration , Pressure , Robustness , Steel , Testing , Tool steel , Tungsten
Stability Analysis of Interrupted Cutting With Finite Time in the Cut
Philip V. Bayly, Jeremiah E. Halley, Matthew A. Davies, Jon R. Pratt
IMECE 2000; 989-996https://doi.org/10.1115/IMECE2000-1907
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Topics: Cutting , Stability , Approximation , Degrees of freedom
Generic Simulation Approach for Multi-Axis Machining: Part I—Modeling Methodology
T. Bailey, M. A. Elbestawi, T. I. El-Wardany, P. Fitzpatrick
IMECE 2000; 997-1007https://doi.org/10.1115/IMECE2000-1908
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Topics: Machining , Modeling , Simulation , Cutting , Topology , Design , Calibration , Computer-aided design , Deflection , Optimization
Generic Simulation Approach for Multi-Axis Machining: Part II—Model Calibration and Feed Rate Scheduling
T. Bailey, M. A. Elbestawi, T. I. El-Wardany, P. Fitzpatrick
IMECE 2000; 1009-1016https://doi.org/10.1115/IMECE2000-1909
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Topics: Calibration , Machining , Simulation , Cutting , Airfoils , Deflection , Design , Modeling , Optimization , Stress

Issues in Machining Process Planning

Avoiding Tool Exit in Planar Milling by Adjusting Width of Cut
Arvind Rangarajan, Chih-Hsing Chu, David Dornfeld
IMECE 2000; 1017-1025https://doi.org/10.1115/IMECE2000-1910
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Topics: Milling , Algorithms , Cutting , Failure , Path planning
Development of a MicroPCM Machine Coolant
David P. Colvin, Virginia S. Colvin, Yvonne G. Bryant, Ray A. Whitney, Jamal Y. Sheikh-Ahmad, John A. Bailey
IMECE 2000; 1027-1036https://doi.org/10.1115/IMECE2000-1911
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Topics: Coolants , Machinery , Capacitance , Evaporation , Machining , NASA , Temperature , Air Force , Cutting , Defense industry

Fatigue Performance Due to Manufacturing Processes

Evaluation of Plastic Bead Blasted Ti-6Al-4V Fatigue Specimens
Brian G. Brady
IMECE 2000; 1037-1045https://doi.org/10.1115/IMECE2000-1912
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Topics: Blasting , Fatigue , Machining
On Modeling the Rolling Contact Fatigue Performance Based on Residual Stresses Generated by Superfinish Hard Turning
Salah R. Agha, C. Richard Liu
IMECE 2000; 1047-1054https://doi.org/10.1115/IMECE2000-1913
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Topics: Fatigue , Modeling , Residual stresses , Rolling contact , Turning , Stress , Fatigue life , Cutting , Grinding , Risk

Modeling and Replication Methods in Polymer Processing

Performance Modeling and Optimization of Composite Manufacturing Processes
Chuck Zhang, Shunliang Jiang, Ben Wang
IMECE 2000; 1055-1062https://doi.org/10.1115/IMECE2000-1914
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Topics: Composite materials , Manufacturing , Modeling , Optimization , Flow (Dynamics) , Process design , Pressure , Vents , Simulation , Design
A Design Methodology to Replicate the Sub-Micron Land-Groove Structure in DVD-RAM Substrates by Injection-Compression Molding
Kibyung Seong, Su-dong Moon, Hyun Kim, Shinill Kang, Jun-Seok Lee, Dongcheol Lee
IMECE 2000; 1063-1069https://doi.org/10.1115/IMECE2000-1915
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Topics: Compression , Design methodology , Molding , Composite materials , Compression molding , Density , Design , Disks , Errors , Pressure
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