Proposed in this paper is a methodology to synthesize a RCCC four-bar linkage intended for pick-and-place operations. The synthesis problem is set in the context of rigid-body guidance, which can be solved exactly for up to four prescribed poses of the coupler link. As a consequence, for a pick-and-place operation, the selection of the unspecified two intermediate poses is thus left up to the mechanism designer’s judgment. In this paper, we propose a method to determine the two intermediate poses resorting to the concept of robustness. In fact, robustness is needed in this context to overcome the presence of uncertainty due to the selection of the two unspecified poses. To this end, a theoretical framework for model-based robust design is invoked and a general methodology for robust kinematic synthesis is laid down. A numerical example is included to validate the concepts and illustrate the application of the methodology proposed here.

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