Finite element models can accurately simulate impact-contact dynamics response of a multibody dynamical system. However, such a simulation remains very inefficient because very small integration time step must be used when solving the involved differential equations. Although many model reduction techniques can be used to improve the efficiency of finite element based simulations, most of these techniques cannot be readily applied to contact dynamics simulations due to the high nonlinearity of the contact dynamics model. This paper presents a model reduction approach for finite-element based multibody contact dynamics simulation, based on a modified Lyapunov balanced truncation method. An example is presented to demonstrate that, by applying the model reduction the simulation process is significantly speeded up and the resulting error is bounded within an acceptable level. The performance of the method with respect to some influential factors such as element size, shape and contact stiffness is also investigated.

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