One-of-a-kind production (OKP) is a new manufacturing paradigm to produce customized products based on requirements of individual customers while maintaining the quality and efficiency of mass production. In this research, an integrated optimal product design and process planning approach is developed to satisfy customer requirements considering design and manufacturing constraints. In this work, a hybrid AND-OR graph is introduced to model the variations of design configurations/parameters and manufacturing processes/parameters in generic product family. Since different design configurations and parameters can be created from the same customer requirements, and each design can be further achieved through alternative manufacturing processes and parameters, co-evolutionary genetic programming and numerical optimization are employed to identify the optimal product design configuration/parameters and manufacturing process/parameters. An industrial case study to identify the optimal design configuration/parameters and manufacturing process/parameters of custom window products in a local company is introduced to demonstrate the effectiveness of the developed method.
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ASME 2008 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference
August 3–6, 2008
Brooklyn, New York, USA
Conference Sponsors:
- Design Engineering Division and Computers in Engineering Division
ISBN:
978-0-7918-4327-7
PROCEEDINGS PAPER
Integrated Optimal Product Design and Process Planning for One-of-a-Kind Production
G. Hong,
G. Hong
University of Calgary, Calgary, AB, Canada
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P. R. Dean,
P. R. Dean
University of Calgary, Calgary, AB, Canada
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W. Yang,
W. Yang
Huazhong University of Science and Technology, Wuhan, China
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Y. L. Tu,
Y. L. Tu
University of Calgary, Calgary, AB, Canada
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D. Xue
D. Xue
University of Calgary, Calgary, AB, Canada
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G. Hong
University of Calgary, Calgary, AB, Canada
P. R. Dean
University of Calgary, Calgary, AB, Canada
W. Yang
Huazhong University of Science and Technology, Wuhan, China
Y. L. Tu
University of Calgary, Calgary, AB, Canada
D. Xue
University of Calgary, Calgary, AB, Canada
Paper No:
DETC2008-49141, pp. 111-120; 10 pages
Published Online:
July 13, 2009
Citation
Hong, G, Dean, PR, Yang, W, Tu, YL, & Xue, D. "Integrated Optimal Product Design and Process Planning for One-of-a-Kind Production." Proceedings of the ASME 2008 International Design Engineering Technical Conferences and Computers and Information in Engineering Conference. Volume 3: 28th Computers and Information in Engineering Conference, Parts A and B. Brooklyn, New York, USA. August 3–6, 2008. pp. 111-120. ASME. https://doi.org/10.1115/DETC2008-49141
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