Abstract

This paper is primarily concerned with the evaluation of the dimensional quality of spur gears produced by two casting processes, i. e., the investment casting and v-sand casting processes. The casting patterns used were designed by compensating for process shrinkage, and were manufactured using a flexible CNC gear machining process. A computer program, CASTGR, was written to facilitate the design phase of the patterns. The various gear configurations cast were inspected using an universal coordinate measuring machine. The geometry of the casting and pattern were correlated to verify the contraction characteristics of the gear castings. In an attempt to categorize the precision capabilities of the two casting processes, the spread of the deviations found for tooth thickness measurements and measurements along profiles and leads of the cast gears were examined. The observed effects of other process variables is also included.

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