Viscous Oil-Water Flow in a Microchannel: Flow Patterns and Flow Development

The flow characteristics of a highly viscous oil and water mixture in a circular microchannel have been investigated. Water and silicone oil with a viscosity of 863 mPa.s were injected into a fused silica microchannel with a diameter of 250 μm. Before each experiment, the microchannel was initially saturated with either oil or water. In the initially oil-saturated case, different liquid-liquid flow patterns were observed and classified over a wide range of oil and water flow rates. As a special case, the flow of water at zero oil flow rate in a microchannel initially filled with silicone oil was also studied. When the microchannel was initially saturated with water, the oil formed a jet in water at the injection point but developed an instability at the oil-water interface downstream and eventually broke up into droplets.