Numerical Mixing Analysis of a Vaned Circular Micromixer

Mixing of fluids is a common and often critical step in microfluidic systems. In typical large scale processes turbulence greatly speeds the mixing process. At the mini and micro-scales, however, the flow is laminar and the benefits of turbulent mixing are not present. Mixing at the mini- and micro-scales tends to become a more highly engineered process of bringing fluids together in predictable ways to achieve a predetermined and acceptable level of mixing. This paper summarizes a numerical analysis of the mixing performance of a vaned circular micromixer. A newly developed mixing metric suitable for reacting fluids is developed for this study. Applying the basic steps of stretching, cutting, and stacking to effect mixing, a useful micromixer is analyzed numerically for its mixing efficiency. A parametric study of flow and viscosity indicate that a flow Re of 12 or higher is sufficient to achieve effective and rapid mixing in this device.