Boiling heat transfer impacts the performance of various industrial processes like quenching, desalination and steam generation. At high temperatures, boiling heat transfer is limited by the formation of a vapor layer at the solid-liquid interface (Leidenfrost effect), where the low thermal conductivity of the vapor layer inhibits heat transfer. Interfacial electrowetting (EW) fields can disrupt this vapor layer to promote liquid-surface wetting. This concept works for a variety of quenching media including water and organic solvents. We experimentally analyze EW-induced disruption of the vapor layer, and measure the resulting enhanced cooling during quenching. Imaging is employed to visualize the fluid-surface interactions and understand boiling patterns in the presence of an electrical voltage. It is seen that EW fundamentally changes the boiling pattern, wherein, a stable vapor layer is replaced by intermittent wetting of the surface. This switch in the heat transfer mode substantially reduces the cool down time. An order of magnitude increase in the cooling rate is observed. An analytical model is developed to extract instantaneous voltage dependent heat transfer rates from the cooling curve. The results show that electric fields can alter and tune the traditional cooling curve. Overall, this study presents a new concept to control the mechanical properties and metallurgy, by electrical control of the quench rate.
- Heat Transfer Division
Electrical Suppression of Film Boiling During Quenching
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Shahriari, A, Hermes, M, & Bahadur, V. "Electrical Suppression of Film Boiling During Quenching." Proceedings of the ASME 2016 Heat Transfer Summer Conference collocated with the ASME 2016 Fluids Engineering Division Summer Meeting and the ASME 2016 14th International Conference on Nanochannels, Microchannels, and Minichannels. Volume 1: Heat Transfer in Energy Systems; Thermophysical Properties; Theory and Fundamentals in Heat Transfer; Nanoscale Thermal Transport; Heat Transfer in Equipment; Heat Transfer in Fire and Combustion; Transport Processes in Fuel Cells and Heat Pipes; Boiling and Condensation in Macro, Micro and Nanosystems. Washington, DC, USA. July 10–14, 2016. V001T24A001. ASME. https://doi.org/10.1115/HT2016-1002
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