Pre-Stall Behavior of a Transonic Axial Compressor Stage via Time-Accurate Numerical Simulation

CFD calculations using high-performance parallel computing were conducted to simulate the pre-stall flow of a transonic compressor stage, NASA compressor Stage 35. The simulations were run with a full-annulus grid that models the 3-D, viscous, unsteady blade row interaction without the need for an artificial inlet distortion to induce stall. The simulation demonstrates the development of the rotating stall from the growth of instabilities. Pressure-rise performance and pressure traces are compared with published experimental data before launching a detailed study of the flow evolution prior to the rotating stall. Spatial FFT analysis of the flow indicates a rotating long-length disturbance of one rotor circumference, which is followed by a spike-type breakdown. The analysis also links the long-length wave disturbance with the initiation of the spike inception. The spike instabilities occur when the trajectory of the tip clearance flow becomes vertical to the axial direction. When approaching to stall, the passage shock changes from a single oblique shock to a dual-shock, which distorts the vertical trajectory of the tip clearance vortex but shows no evidence to cause flow separation that may contribute to stall.