The quality of the surface texture on cylinder liners of engines has an important influence on oil consumption and running performance. This texture is generated with a succession of three honing operations (rough, finishing and plateau honing). These honing steps are difficult to optimize due to the large number of process variables (Velocity of the rotational motion, velocity of the axial motion ...) and their complex interrelation. This paper discusses the use of the multiscale topographic parameter of the honing process as a new concept to identify the relation between the process variables and the resulting performances in terms of form and surface finish. To achieve this objective, a multi-scale decomposition method of surface topography based on 2D continuous wavelets transform was performed to analyze the evolution of the topographic honing. This approach also shows a good indication of the dependence between the honing steps and the roughness scales. Finally, it provides an efficient tool to predict the surface characteristics corresponding to given process variables and can be extended to optimize other multi-stage abrasive machining processes.
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ASME 2008 9th Biennial Conference on Engineering Systems Design and Analysis
July 7–9, 2008
Haifa, Israel
Conference Sponsors:
- International
Volume 1: Advanced Energy Systems; Advanced and Digital Manufacturing; Advanced Materials; Aerospace
ISBN:
978-0-7918-4835-7
PROCEEDINGS PAPER
3D Multi-Scale Topography Analysis in Specifying Quality of Honed Surfaces Available to Purchase
Leila Sabri,
Leila Sabri
RENAULT S.A.S., Rueil Malmaison, France
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Sabeur Mezghani,
Sabeur Mezghani
Laboratoire de Me´canique et de Proce´de´s de Fabrication, Chaˆlons-en-Champagne, France
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Mohamed El Mansori,
Mohamed El Mansori
Laboratoire de Me´canique et de Proce´de´s de Fabrication, Chaˆlons-en-Champagne, France
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Jean-Vincent Le Lan,
Jean-Vincent Le Lan
RENAULT S.A.S., Rueil Malmaison, France
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Tommaso Dal Negro
Tommaso Dal Negro
RENAULT S.A.S., Rueil Malmaison, France
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Leila Sabri
RENAULT S.A.S., Rueil Malmaison, France
Sabeur Mezghani
Laboratoire de Me´canique et de Proce´de´s de Fabrication, Chaˆlons-en-Champagne, France
Mohamed El Mansori
Laboratoire de Me´canique et de Proce´de´s de Fabrication, Chaˆlons-en-Champagne, France
Jean-Vincent Le Lan
RENAULT S.A.S., Rueil Malmaison, France
Tommaso Dal Negro
RENAULT S.A.S., Rueil Malmaison, France
Paper No:
ESDA2008-59199, pp. 225-232; 8 pages
Published Online:
July 6, 2009
Citation
Sabri, L, Mezghani, S, El Mansori, M, Le Lan, J, & Dal Negro, T. "3D Multi-Scale Topography Analysis in Specifying Quality of Honed Surfaces." Proceedings of the ASME 2008 9th Biennial Conference on Engineering Systems Design and Analysis. Volume 1: Advanced Energy Systems; Advanced and Digital Manufacturing; Advanced Materials; Aerospace. Haifa, Israel. July 7–9, 2008. pp. 225-232. ASME. https://doi.org/10.1115/ESDA2008-59199
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